Single-Piece Horizontal Wafer Packaging Box – 1" to 12" PP/PC
Material with Foam Cushion
Engineered for ultra-clean wafer transport and storage, our
single-piece horizontal packaging boxes provide complete protection
for 1-inch to 12-inch wafers (25mm to 300mm). Made from high-purity
polypropylene (PP) or polycarbonate (PC), these containers feature
custom-molded foam cushions to ensure zero wafer movement during
handling.
✔ 100% particle-free molding (ISO Class 1 cleanroom compatible)
✔ Anti-static protection (10⁶–10⁹ Ω surface resistivity)
✔ Shock absorption up to 50G (MIL-STD-883H compliant)
✔ Stackable & lightweight (30% lighter than traditional carriers)
Ideal for R&D labs, small-batch production, and wafer
logistics, these boxes are SEMI E1.9 compliant and support RFID
tagging for traceability.
Key Features of Single-piece horizontal wafer packaging
1. Single-piece wafer box's Advanced Material Construction
- PP (Polypropylene): Chemical-resistant, lightweight, ideal for
standard fab use
- PC (Polycarbonate): High-impact, transparent, suitable for
inspection-critical applications
- Medical-grade foam cushion: Closed-cell structure, low outgassing
(<0.1% TML)
2. Single-piece wafer box's Precision Wafer Protection
- 3D-contoured foam inserts (prevents wafer shift)
- Edge-exclusion design (no contact with wafer active area)
- Multi-layer shock absorption (PE foam + EVA padding)
3. Single-piece wafer box's Cleanroom-Optimized Design
- Seamless single-piece molding (no particle traps)
- Gas-purge compatible (N₂ flush ports optional)
- Laser-etched labeling (no ink contamination)
4. Single-piece wafer box's Ergonomic & Automation-Ready
- Tool-free latching mechanism (one-hand operation)
- Stacking alignment pins (prevents misalignment)
- AMHS/SMIF compatible (adapter kits available)
5. Single-piece wafer box's Customization Options
- Sizes: 1", 2", 3", 4", 5", 6", 8", 12" (25mm–300mm)
- Foam types: Conductive, fire-retardant, or low-outgassing
- Special versions: Vacuum-sealed, humidity-controlled
Technical Specifications
Parameter |
|
|---|
| Material | PP or PC |
| Wafer Capacity | 1pcs |
| Max Wafer Thickness | 1.0mm (adjustable) |
| Static Decay | <2.0 sec (per ESD S20.20) |
| Operating Temp | -30°C to 90°C |
| Shock Resistance | 30G (1"–6"), 50G (8"–12") |
| Particle Generation | <5 @ 0.3μm |
Applications of Single-piece horizontal wafer packaging
1. Single-piece wafer box in R&D & Prototyping
- University labs: Safe transport of experimental wafers
- Material testing: Contamination-free storage
- Process development: Small-batch handling
2. Single-piece wafer box in Small-Scale Production
- MEMS/Photonics: Protection for fragile structures
- Compound semiconductors: GaN, SiC wafer storage
- Optoelectronics: LED wafer transport
3. Single-piece wafer box in Wafer Logistics
- Fab-to-fab transfers: Shock-proof shipping
- Golden wafer storage: Long-term archival
- Equipment servicing: Temporary wafer housing
4. Single-piece wafer box in Metrology & Inspection
- SEM/TEM sample transport: Vibration isolation
- X-ray diffraction: Low-background material
- Wafer mapping: RFID-trackable storage
Q&A
Q1: What’s the difference between PP and PC versions?
A1:
- PP: Lower cost, chemical-resistant, opaque
- PC: Higher impact strength, transparent, wider temp range
Q2: Can these boxes be used in vacuum systems?
A2: Yes – special vacuum-grade versions feature:
- Metal-sealed gaskets
- <10⁻⁶ Torr outgassing
- Bakeable to 150°C
Q3: Are the foam cushions replaceable?
A3: Yes – modular inserts allow easy replacement every 300–500 cycles
