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Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm

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    Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers
     
    Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers
    • Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers
    • Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers
    • Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers
    • Buy cheap Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm from wholesalers

    Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm

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    Brand Name : ZMSH
    Model Number : Monocrystalline silicon double station square machine
    Certification : rohs
    Price : by case
    Payment Terms : T/T
    Delivery Time : 5-10months
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    Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm


    Abstract


    Monocrystalline silicon double station square machine 6/8/12 inch burr ≤0.5mm high precision ±0.05mm


    In the field of semiconductor materials processing, monocrystalline silicon two-root vertical open-mechanism island building is a highly specialized integrated production unit dedicated to precisely cutting cylindrical monocrystalline silicon rods (Ingot) into square or rectangular silicon blocks (Grit or Brick) in preparation for subsequent slicing (such as making silicon wafers). The core equipment is a two-root vertical cutting machine, and the "manufacturing island" refers to the automatic and intelligent processing system built around the equipment.




    Core function


    · Processing objects: monocrystalline silicon rods (usually Φ6 inches to Φ12 inches, 1-2 meters in length).


    · Core task: Cutting four sides of a cylindrical silicon rod vertically with a double saw blade to form a high-precision square/rectangular silicon block (retaining the core and reducing material waste).


    · Key indicators: cutting accuracy (±0.05mm), surface flatness (Ra≤0.5μm), edge breakage control (≤50μm).



    Technical specifications


    Technical parameters


    Name of parameterIndex value
    Number of bars processed2 pieces/set
    Processing bar length range100~950mm
    Machining margin range166~233mm
    Cutting speed≥40mm/min
    Diamond wire speed0~35m/s
    Diamond diameter0.30 mm or less
    Linear consumption0.06 m/mm or less
    Compatible round rod diameterFinished square rod diameter +2mm, Ensure polishing pass rate
    Cutting edge breakage controlRaw edge ≤0.5mm, No chipping, high surface quality
    Arc length uniformityProjection range <1.5mm, Except for silicon rod distortion
    Machine dimensions (single machine)4800×3020×3660mm
    Total rated power56kW
    Dead weight of equipment12t

    Machining accuracy index table


    Precision itemTolerance range
    Square bar margin tolerance±0.15mm
    Square bar edge range≤0.20mm
    Angle on all sides of square rod90°±0.05°
    Flatness of square rod≤0.15mm
    Robot repeated positioning accuracy±0.05mm


    Design advantage

    Stable performance:
    1. Vertical cutting, silicon rod self-positioning;
    2. Cutting head cutting wheel axle box hole integrated processing, high precision, conducive to cutting;
    3. Robot feeding and positioning, reliable and stable performance, low maintenance cost;


    Capacity 4 tons (square rod):
    1. High cutting speed :≥40mm/min stable cutting feed:
    2. Cut two silicon rods simultaneously;
    3. Loading and unloading time ≤3min.


    Low cost:
    1. A robot can be configured with 2 hosts, which can be formed into a rectangular manufacturing island unit, with flexible configuration and low cost of single machine;
    2. Workshop automation can use ground track conveying structure, low automation cost.


    High precision:
    1. Root range ≤0.2mm;
    2. The robot loading and unloading accuracy is high, repeated positioning accuracy of ±0.05mm.



    Technological advantage and development trend


    Technical advantages:


    High material utilization: By optimizing the cutting path, the silicon block retention rate can reach more than 85% (traditional methods are only 70%-75%).

    Low damage processing: diamond wire sawing technology reduces microscopic cracks and improves the yield of subsequent slices.

    Intelligent production: Support unmanned operation, only 1-2 people per shift monitoring.


    Development trend:


    Multi-line cutting technology: cutting with multiple diamond lines at the same time to improve efficiency.

    Digital twin: Optimize cutting parameters through virtual simulation.

    Green manufacturing: silicon powder recycling technology.



    Q&A​


    1. Q: What is a Twin Vertical Squaring Machine Island for monocrystalline silicon?
    A: It’s an automated system that cuts cylindrical monocrystalline silicon ingots into square/rectangular blocks (bricks) using dual vertical spindles with diamond wire saws. Key features: high precision (±0.15mm), dual-ingot processing (2 rods at once), and robotic loading for solar/semiconductor wafer production.


    2. Q: How does a Twin Vertical Squaring Machine improve silicon processing efficiency?
    A: It doubles output by cutting 2 ingots simultaneously (40mm/min speed), reduces material waste (≤0.06m/mm wire use), and ensures high accuracy (±0.05° angle tolerance). Ideal for PV/semiconductor factories needing fast, low-cost squaring.



    Tag: #Monocrystalline silicon, #Monocrystalline silicon double station square machine, #6/8/12 inch Silicon rod, #Silicon ingot, #Two position square machine


    Quality Monocrystalline Silicon Double Station Square Machine 6/8/12 Inch Burr ≤0.5mm High Precision ±0.05mm for sale
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